자동화기계

복합재료용 장비

10 LPG,CNG,수소용기 압력용기 자동화 생산라인
기존의 필라멘트 와인딩 방식에서 탈피하여 로봇을 이용한 와인딩 방식.
와인딩 속도를 현저히 증가시켜 생산 효율을 높이며, 보다 정교한 와인딩 구현이 가능하다는 것이 큰 장점.
특징 및 효과
  • 1. Products : Type 4 cylinders for CNG for use as fuel tanks.
  • 2. Dimensions of the products: All products are cylindrical. The maximum length of the products is 1500 mm and the maximum diameter is 410 mm.
  • 3. Capacity (32liter cylinder): Capacity at 100% is 36 cylinder/hour, 24 hour x 365 days. The estimated utilization is set to 76%. This gives a maximum annual capacity for 32 liter cylinders of 240 000 cylinders at a 24/7 production the year around.
  • 4. Maximum number of roving is 20 per spindle.
  • 5. The Production line is prepared for 32 liter cylinder if not otherwise agreed before order. Shafts for the 32 liter cylinder and flaming ring 232mm ± 10mm for the 32 liter diameters of liner.
Assembly of bushing on liners
  • Manual assembly of bushing on liners.
  • Manual assembly of liner on shaft
Preparation of liners
  • Manual assembly of liner on shaft
  • Filling of air to low pressure for handling approx. 0,5bar
Winding cell
  • containing 3 robots, two are winding robots, one is a handling robot
  • Model : ABB IRB 6700 M2004
  • flaming, pumps
  • mixer of resin
  • resin bath
  • guiding for roving
Oven
  • tunnel type
  • convection electrically heating system
Proof test
  • 1-4 cylinders are tested simultaneously in proof test box with water. (300bar)
Fatigue test
  • 1-3 cylinder are tested simultaneously in each burst chamber
Burst test
  • 1 cylinder at a time is tested in a burst chamber
Leakage test
  • cylinders are tested simultaneously with compressed air (200bar)
장비사진
장비사진
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목록